Projects Delivered Include:

 

Testing, Analysis & Characterisation

• Friction Testing of Silicone-Coated Stainless Steel (ASTM D1894) for Endoscopy Stenting Application

• Friction Evaluation of Respiratory Device Materials for Substitution Decisions

• Investigation of Inner-to-Outer Manifold Weld Failure in EV Battery Housing

• Oxygen Transmission Rate (OTR) Testing for Carbon, Steel Mesh, and PLA Layers

• Oxygen Transmission Rate (OTR) Testing for PHBV and Tyvek Samples

• Optimising Transparency by Managing Haze vs. Wall Thickness in Moulded Parts

 

Material Selection & Substitution (Inc. PFAS Replacement)

• Material Substitution Study for Device Indicator Components

• Cost-Performance Analysis of PEEK vs. High-Performance Polymers

• Identification of a Substitute Material for Legacy Propathene PP Homopolymer

• Technical Rationale for Removing PTFE and Silicone from Medical Components

• Grade Selection of PP Homopolymer and Copolymer for Hinge Optimisation

• Comparison and Supply of Kynar Superflex Grades

 

Advanced Film & Multilayer Technologies

• Production of Laser-Weldable Mono- and Two-Layer Diagnostic COC Film

• Development and Coextrusion of COC/COP Multilayer Films for Edge Multi-Sensing

• Development and Coextrusion of Polyamide-Based 2-Layer Automotive Film

• Extrusion of Opaque Anti-Reflective Cyclic Olefin Polymers for Diagnostics

• Development of Clear, Antistatic Pharmaceutical Containment Polymers

• Consolidating Rollstock Polymers Using Clear, Antistatic Materials

 

Process Optimisation

• End-to-End Consulting for Silicone Catheter Manufacturing and Assembly Plants

• Process Optimization for LSR Valve Auto-Assembly by Eliminating Post-Cure Steps

• Remedial Analysis of Contaminant Particles in Polycarbonate Parts

• Investigation of ABS-PC Delamination and Alternative Material Sourcing

• Troubleshooting and Remedies for Colour Change and Biocompatibility Issues

• Consulting on Material Selection Approaches, Best Practice, and Corporate Strategy

• Rebranding and Marketing Strategy Development for Precision Tooling Company